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Genial

Bochonow - Genial

Photo shows Genial with closed automatic shutter door.

Automatic Screen Developing System with Shutter and Backlit Wall. Including electronic control board and touch screen panel.

The basic functionality of the Genial system comprises an automatic shutter door, which efficiently opens vertically upwards when switching on the unit. Simultaneously the backlit wall lights up automatically. In the standard version the unit is delivered with a white illumination, with yellow light being available optionally.

In this functional set-up the Genial can be used as a conventional developing booth and is optionally delivered with hose and shut off nozzle gun for manual use.

The screen frame(s) (one frame up to the maximum allowed size, or alternatively two smaller frames simultaneously) will be placed in the lower u-shaped bar and can be easily clipped to the left or right into the lateral fixations. The lower guide bar is v-shaped and equipped with drain holes, so excessive water is drained off the lower screen frame bar.

If the automatic development mode is desired, it can be started by pushing the start button. The shutter door will close evenly vertically downwards. When the shutter door is closed, the automatic developing program will be activated:

  1. The spray bar tracking system will spray recycling water from both sides onto the screen with a pressure of 6 bars by using the recycling water pump. The recycling water is stored by room temperature in the recycling water tank, thus facilitating the process of developing. The nozzles of the opposing spray bars are horizontally shifted and entangled by 5°. This unique design prevents the mutual elimination of force action of the water jets and ensures optimized developing results.
  2. The drainage will be lead back to the recycling water tank.
  3. The duration of the predevelopment is freely programmable (weakening of screens).
  4. After the postprocess of weakening, the developing takes place by spraying recycling water with a pressure of 6 bars onto the screen.
  5. After lapse of the freely programmable dwell time (drip off) the screen frame will be rinsed with fresh water from both sides. The rinsing pressure equals the in-house water supply.
  6. The drainage rinsing water will be lead back likewise to the recycling water tank, which will refresh and dilute the recycling water.
  7. After lapse of the second dwell time (equaling the dwelling time according 4.) the shutter door will open automatically and the system is ready for load off.
Bochonow - Genial

Photo shows Genial with opened automatic shutter door.

The heavy duty developing chamber is manufactured of hi-grade stainless steel 1.4301. The booth is welded by using most recent technology and leak tested.

The screen holder is manufactured of hi-grade stainless steel 1.4301 and designed for smooth on- and off-loading. Water residues will be avoided as best as possible. The screen holder is designed for save fixation of the maximum screen size or up to 2 screens with halve of the maximum size at the same time.

Master frames for multiple loading of more than 2 screens at the same time are available optionally.

The backlit wall is manufactured of hi-resistant and translucent polypropylene and offers a comfortable backlight with white light. Yellow backlight is available as an option.

The spray bar system is manufactured of hi-grade stainless steel 1.4301 and equipped with a low-maintenance drive and guiding system. The flat fan nozzles are optimized for the developing process and assuring flawless developing results by wide overlapping of the sprays. The horizontal offset of the nozzles yield line-free results also by using extremely sensitive emulsions. The speed of the spray bar is 3,5 m/min. thus applicable to all different emulsion types.

The recycling water tank is integrated in the base frame of the equipment. With apprx. 300 l the capacity is sufficiently dimensioned.

The developing pump sucks the water for the predevelopment process from the recycling water tank to the spray bars by creating 6 bars pressure. The pump is sturdy and durable. For specific areas of application, high pressure pumps with a pressure up to 40 bars are available as an option.

Bochonow - Genial

Photo shows Genial with tank swung out

Genial is the compact developing system for the demanding client.

Genial offers all the comfortable possibilities of automated developing, with the additional advantage of a possibility for manual use! That means a high return-on-invest and the answer to the vastness of day-to-day production requirements.

Genial is designed compactly and will be delivered ready for production, meaning no expensive installation on site. Only fresh water connection with diam. ¾“, waste water connection with min. 70mm and electrical power connection are needed.

Genial
automatic screen developing system with shutter and backlit wall

Daten model 1 model 2 model 3 model 4
max. screen size 1100 x 1200 mm 1300 x 1500 mm 1500 x 1800 mm 1700 x 2000 mm
electrical requirement 230/400 V 50 Hz 2,5 kW 3-phase +N + PE
  Also available without recycling water, only fresh water operation

Other sizes on request!

Options/Accessories:

additional yellow backlight (instead of white)

additional white AND yellow backlight, switchable

additional high pressure pump with 15 bars

additional high pressure pump with 25 bars

additional high pressure pump with 40 bars

Bochonow - Masterrahmen

masterframe for CD-frames multiple loading of CD-frame each size 310 x 310 mm;

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Our Products

Every modern screen printing workshop or department feature modern and efficient screen printing equipment! No matter if for pre-press preparing of the screens, the printing process, drying of the printed substrates or post-press reclaining of screens - the current Bochonow-programme consists of well-engineered equipment for all applications.

Our Products

Every modern screen printing workshop or department feature modern and efficient screen printing equipment! No matter if for pre-press preparing of the screens, the printing process, drying of the printed substrates or post-press reclaining of screens - the current Bochonow-programme consists of well-engineered equipment for all applications.

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